TrackAD

Airworthiness directives › 2002-25-08

AD 2002-25-08 Airworthiness Directives; General Electric Company (GE) CF6-45, -50, -80A, -80C2, and -80E1 Turbofan Engines

2003-01-23
2002-12-19
39-12984
2001-NE-26-AD
Engine
—

Applicability*9

This airworthiness directive (AD) is applicable to GE CF6-45, -50, -80A, -80C2, and -80E1 turbofan engines with high pressure compressor rotor (HPCR) stage 3-9 spools with part numbers (P/N's) listed in the following Table 1 installed: Table 1 Engine model HPCR stage 3-9 spool P/N CF6-45/50 Series Engines 9136M89G02, 9136M89G03, 9136M89G06, 9136M89G07, 9136M89G08, 9136M89G09, 9136M89G17, 9136M89G18, 9136M89G19, 9136M89G21, 9136M89G22, 9136M89G27, 9136M89G29, 9253M85G01, 9253M85G02, 9273M14G01, 9331M29G01. CF6-80A Series Engines 9136M89G10, 9136M89G11, 9136M89G20, 9136M89G21, 9136M89G22, 9136M89G27, 9136M89G28 CF6-80C2 Series Engines 1333M66G01, 1333M66G03, 1333M66G07, 1333M66G09, 1333M66G10, 1781M52P01, 1781M52P02, 1781M53G01, 1781M53G02 1781M53G03, 1781M53G04, 1781M53G05, 1781M53G06, 1781M53G07, 1781M53G08, 1781M53G09, 1781M53G10, 1854M95P01, 1854M95P02, 1854M95P03, 1854M95P04, 1854M95P05, 1854M95P06, 1854M95P07, 1854M95P08, 9380M28P05. CF6-80E1 Series Engines 1669M22G01, 1669M22G03, 1782M22G01, 1782M22G02, 1782M22G04. These engines are installed on, but not limited to, Airbus A300, A310, and A330 series, Boeing 747 and 767 series, and McDonnell Douglas DC-10 and MD-11 series airplanes. Note 1: This AD applies to each engine identified in the preceding applicability provision, regardless of whether it has been modified, altered, or repaired in the area subject to the requirements of this AD. For engines that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must request approval for an alternative method of compliance in accordance with paragraph (p) of this AD. The request should include an assessment of the effect of the modification, alteration, or repair on the unsafe condition addressed by this AD; and, if the unsafe condition has not been eliminated, the request should include specific proposed actions to address it.

Compliance

Compliance with this AD is required as indicated, unless already done. To detect cracks, which can cause separation of the HPCR stage 3-9 spool and possible uncontained engine failure, do the following: CF6-45 and -50 16-Inch Billet Spools (a) For CF6 HPCR stage 3-9 spool, part numbers (P/N's) 9136M89G02 and 9136M89G06; and for P/N's 9136M89G08, 9253M85G02, 9273M14G01, 9331M29G01 with serial numbers (SN's) listed in the following Table 2, do the following: Table 2               MPOE3486 MPOE3487 MPOE3488 MPOE3489 MPOE3490 MPOE3491 MPOE3492 MPOG3832 MPOG3833 MPOG3834 MPOG3835 MPOG3836 MPOG3837 MPOG3838 MPOG3839 MPOG3840 MPOG3841 MPOG3842 MPOG3843 MPOG3844 MPOG3845 MPOG3846 MPOG3847 MPOG3848 MPOG3850 MPOG3851 MPOG5228 MPOG5230 MPOG5231 MPOG5232 MPOG6216 MPOG6727 MPOG6728 MPOG6729 MPOG6730 MPOG6731 MPOG6732 MPOG6733 MPOG6735 MPOG6736 MPOG6738 MPOG6739 MPOG6740 MPOG6741 MPOG6742 MPOG6743 MPOG6744 MPOG6745 MPOG6746 MPOG7713 MPOG7714 MPOG7715 MPOG7716 MPOG7717 MPOG7718 MPOG7719 MPOG7720 MPOG7721 MPOG7722 MPOG7723 MPOG7724 MPOG7725 MPOG7726 MPOG7727 MPOG7728 MPOG7729 MPOG7730 MPOG7731 MPOG7732 MPOG7733 MPOG7734 MPOG7735 MPOG7736 MPOG7737 MPOG7738 MPOG7739 MPOG7740 MPOG7741 MPOG7742 MPOG7743 MPOG7744 MPOG7819 MPOG7820 MPOG7821 MPOG7822 MPOG7823 MPOG7824 MPOG7825 MPOG7826 MPOG7827 MPOG7828 MPOG7829 MPOG7830 MPOG7831 MPOG7832 MPOG7833 MPOG7834 MPOG7835 MPOG7836 MPOG7837 MPOG7838 MPOG7839 MPOG8822 MPOG8823 MPOG8824 MPOG8825 MPOG8826 MPOG8827 MPOG8828 MPOG8829 MPOG8830 MPOG8831 MPOG8832 MPOG8833 MPOG8834 MPOG8835 MPOG8836 MPOG8837 MPOG9185 MPOG9186 MPOH0289 MPOH0290 MPOH0291 MPOH0292 MPOH0293 MPOH0294 MPOH0295 MPOH0296 MPOH0297 MPOH0298 MPOH0299 MPOH0300 MPOH0301 MPOH0302 MPOH0303 MPOH0304 MPOH0305 MPOH1805 MPOH2040 MPOH2041 MPOH2042 MPOH2043 MPOH2044 MPOH2045 MPOH2046 MPOH2047 MPOH2048 MPOH2049 MPOH2050 MPOH2051 MPOH2052 MPOH2053 MPOH2054 MPOH2055 MPOH2056 MPOH2057 MPOH2058 MPOH2059 MPOH2060 MPOH2061 MPOH2062 MPOH2829 MPOH2830 MPOH2831 MPOH2832 MPOH2833 MPOH2834 MPOH2835 MPOH2836 MPOH2837 MPOH2838 MPOH2839 MPOH2840 MPOH2841 MPOH2842 MPOH2843 MPOH2844 MPOH2845 MPOH2846 MPOH2847 MPOH2848 MPOH2849 MPOH2850 MPOH2851 MPOH2852 MPOH2853 MPOH2854 MPOH2855 MPOH2856 MPOH2857 MPOH2858 MPOH4307 MPOH4308 MPOH4309 MPOH4310 MPOH4311 MPOH4312 MPOH4313 MPOH5277 MPOH5278 MPOH5279 MPOH5280 MPOH5281 MPOH5282 MPOH5283 MPOH5520 MPOH5530 MPOH5531 MPOH5532 MPOH5533 MPOH5534 MPOH5535 MPOH5536 MPOH5537 MPOH5538 MPOH5539 MPOH5540 MPOH5541 MPOH5542 MPOH5543 MPOH5544 MPOH5545 MPOH5546 MPOH5547 MPOH5548 MPOH5549 MPOH5550 MPOH5551 MPOH5552 MPOH5553 MPOH5554 MPOH7020 MPOH7021 MPOH7022 MPOH7023 MPOH7024 MPOH7025 MPOH7026 MPOH7027 MPOH7028 MPOH7030 MPOH7960 MPOH7965 MPOH7966 MPOH7967 MPOH7968 MPOH7969 MPOH7970 MPOH7971 MPOH7972 MPOH7973 MPOH7974 MPOH7975 MPOH8638 MPOH8639 MPOH8640 MPOH8641 MPOH8642 MPOH8643 MPOH8644 MPOH8645 MPOH8646 MPOH8647 MPOH8648 MPOH8649 MPOH8650 MPOH8651 MPOH8652 MPOH8653 MPOH8654 MPOH8655 MPOH8656 MPOH8657 MPOH8658 MPOH8659 MPOH8677 MPOH8678 MPOH8679 MPOH8680 MPOH8682 MPOH8683 MPOH8684 MPOJ1796 MPOJ1797 MPOJ1798 MPOJ1799 MPOJ1800 MPOJ1801 MPOJ1803 MPOJ1804 MPOJ1806 MPOJ1930 MPOJ1931 MPOJ1932 MPOJ1933 MPOJ1934 MPOJ1935 MPOJ1936 MPOJ1938 MPOJ1939 MPOJ1940 MPOJ1941 MPOJ1942 MPOJ1943 MPOJ1944 MPOJ1945 MPOJ1946 MPOJ1947 MPOJ1948 MPOJ1949 MPOJ1950 MPOJ1951 MPOJ1953 MPOJ1954 MPOJ1955 MPOJ1956 MPOJ1957 MPOJ1958 MPOJ2420 MPOJ2421 MPOJ2422 MPOJ2423 MPOJ2424 MPOJ2425 MPOJ2426 MPOJ2427 MPOJ2428 MPOJ2429 MPOJ2430 MPOJ2431 MPOJ2432 MPOJ2433 MPOJ2434 MPOJ2435 MPOJ2436 MPOJ2437 MPOJ2438 MPOJ2439 MPOJ2440 MPOJ2441 MPOJ2442 MPOJ2443 MPOJ2444 MPOJ2445 MPOJ2446 MPOJ2447 MPOJ2448 MPOJ2449 MPOJ2450 MPOJ4173 MPOJ4174 MPOJ5185 MPOJ5186 MPOJ6035 MPOJ6036 MPOJ6039 MPOJ6040 MPOJ6041 MPOJ6042 MPOJ6043 MPOJ6044 MPOJ6045 MPOJ6046 MPOJ6047 MPOJ6048 MPOJ6049 MPOJ6050 MPOJ6051 MPOJ6052 MPOJ6053 MPOJ6054 MPOJ6055 MPOJ6056 MPOJ6057 MPOJ6058 MPOJ6059 MPOJ6060 MPOJ6061 MPOJ6062 MPOJ6063 MPOJ6064 MPOJ6065 MPOJ6066 MPOJ6067 MPOJ6068 MPOJ6500 MPOJ6501 MPOJ6502 MPOJ6503 MPOJ6505 MPOJ6506 MPOJ6507 MPOJ6508 MPOJ6509 MPOJ6510 MPOJ6511 MPOJ6512 MPOJ6513 MPOJ6514 MPOJ6515 MPOJ6516 MPOJ6517 MPOJ7632 MPOJ7633 MPOJ7634 MPOJ7635 MPOJ7636 MPOJ7637 MPOJ7638 MPOJ7639 MPOJ7640 MPOJ7641 MPOJ7642 MPOJ7643 MPOJ8046 MPOJ8047 MPOJ8048 MPOJ8049 MPOJ8050 MPOJ8051 MPOJ9308 MPOJ9309 MPOJ9310 MPOJ9311 MPOJ9312 MPOJ9313 MPOJ9314 MPOJ9315 MPOK1233 MPOK1234 MPOK1235 MPOK1236 MPOK1237 MPOK1238 MPOK1239 MPOK1240 MPOK1824 MPOK1825 MPOK1826 MPOK1827 MPOK1828 MPOK1829 MPOK1830 MPOK1831 MPOK1832 MPOK2694 MPOK2695 MPOK3067 MPOK3068 MPOK3069 MPOK3070 MPOK3071 MPOK4659 MPOK4660 MPOK4661 MPOK4662 MPOK4663 MPOK4664 MPOK4665 MPOK4666 MPOK4667 MPOK5082 MPOK5083 MPOK5084 MPOK5085 MPOK5086 MPOK5087 MPOK5088 MPOK5520 MPOK5521 MPOK5522 MPOK5955 MPOK5956 MPOK5957 MPOK5958 MPOK5959 MPOK5960 MPOK5961 MPOK5962 MPOK5963 MPOK5964 MPOK6247 MPOK6248 MPOK6249 MPOK6250 MPOK6251 MPOK6252 MPOK6253 MPOK6254 MPOK6255 MPOK6256 MPOK6257 MPOK6715 MPOK6716 MPOK6823 MPOK6824 MPOK6825 MPOK6826 MPOK6827 MPOK6828 MPOK6829 MPOK6830 MPOK6831 MPOK7226 MPOK7227 MPOK7228 MPOK7229 MPOK7230 MPOK7231 MPOK7232 MPOK7233 MPOK7234 MPOM2128 MPOM2129 MPOM2130 MPOM2131 MPOM2132 MPOM2133 MPOM2134 MPOM2135 MPOM2136 MPOM2137 MPOM2138 MPOM2357 MPOM2358 MPOM2359 MPOM2360 MPOM2361 MPOM2362 MPOM2363 MPOM2364 MPOM2365 MPOM2366 MPOM2461 MPOM2462 MPOM5521 MPOM5522 MPOM5523 MPOM5524 MPOM5525 MPOM5526 MPOM5527 MPOM5528 MPOM5529 MPOM5530 MPOM5531 MPOM5532 MPOM5533 MPOM5534 MPOM5535 MPOM5536 MPOM5537 MPOM6151 MPOM6152 MPOM6153 MPOM6154 MPOM6155 MPOM6156 MPOM6157 MPOM6158 MPOM6159 MPOM6160 MPOM6161 MPOM6162 MPOM7087 MPOM7088 MPOM7089 MPOM7091 MPOM7092 MPOM7093 MPOM7094 MPOM7095 MPOM7096 MPOM7097 MPOM7098 MPOM7099 MPOM7100 MPOM7101 MPOM7102 MPOM7103 MPOM7104 MPOM7105 MPOM7106 MPOM7107 MPOM7108 MPOM7109 MPOM8297 MPOM8298 MPOM8299 MPOM8300 MPOM8301 MPOM8302 MPOM9246 MPOM9257 MPOM9258 MPOM9259 MPOM9260 MPOM9261 MPOM9262 MPOM9265 MPOM9721 MPOM9722 MPOM9723 MPON0051 MPON0052 MPON0053 MPON0055 MPON0056 MPON0057 MPON0058 MPON0059 MPON0060 MPON0061 MPON0062 MPON0063 MPON0064 MPON0065 MPON0066 MPON0067 MPON0068 MPON0069 MPON0073 MPON0074 MPON0075 MPON0076 MPON1077 MPON1078 MPON1079 MPON1080 MPON1081 MPON1082 MPON1084 MPON1085 MPON1086 MPON1087 MPON1088 MPON1089 MPON1090 MPON1091 MPON1092 MPON1093 MPON1094 MPON1095 MPON1096 MPON1097 MPON1098 MPON1099 MPON1100 MPON1642 MPON4250 MPON4252 MPON4254 MPON4255 MPON4256 Initial Inspection (1) If the spool has not already been inspected using one of the alert service bulletins (ASB's) or service bulletins (SB's) listed in Column A of the following Table 3; OR a combination of one procedure from Column B and one from Column C; OR a combination of one procedure from Column D and one from Column E, inspect hub and bore in accordance with alert service bulletin (ASB) CF6-50 S/B 72-A1108, Revision 5, dated October 2, 2002, and the following compliance times: Table 3 CF6-45 and -50 SB No. Column A Procedures (70-32-XX) in Standard Practices Manual GEK9250 Column B Column C Column D Column E SB 72-888, Revision 3, dated January 31, 1991 70-32-09, Revision 71, dated October 1, 1995 70-32-10, 71, Revision dated October 1, 1995 70-32-13, Temporary Revision (TR), 70-25, dated August 26, 1996 70-32-14, TR 70-26, dated August 26, 1996. SB 72-888, Revision 4, dated March 28, 1991 70-32-09, Revision 72, dated November 15, 1996 70-32-10, Revision 72, dated November 15, 1996 70-32-13, Revision 72, dated November 15, 1996 70-32-14, Revision 72, dated November 15, 1996. SB 72-888, Revision 5, dated November 7, 1994 70-32-09, Revision 74, dated May 1, 1998 70-32-10, Revision 74, dated May 1, 1998 70-32-13, Revision 73, dated November 1, 1997 70-32-14, Revision 73, dated November 1, 1997. SB 72-888, Revision 6, dated December 22, 1995 70-32-10, Revision 75, dated December 15, 1998 70-32-13, Revision 75, dated December 15, 1998 70-32-14, Revision 75, dated December 15, 1998. SB 72-1000, Original dated December 14, 1990 70-32-13, TR 70-41, dated February 10, 1999 70-32-14, TR 70-42, dated February 10, 1999. SB 72-1000, Revision 1, dated March 28, 1991 70-32-13, Revision 76, dated May 15, 1999 70-32-14, Revision 76, dated May 15, 1999. SB 72-1000, Revision 2, dated September 9, 1993 70-32-17, TR 70-39, dated December 15, 1998 70-32-18, TR 70-40, dated December 15, 1998. SB 72-1000, Revision 3, dated December 22, 1995 70-32-17, Revision 76, dated May 15, 1999 70-32-18, Revision 76, dated May 15, 1999. SB 72-1108, Original, dated November 6, 1995 70-32-17, TR 70-47, dated October 28, 1999 70-32-18, TR 70-48, dated October 28, 1999. SB 72-1108, Revision 1, dated July 29, 1996 ASB 72-A1108, Revision 2, dated October 28, 1999 ASB 72-A1108, Revision 3, dated November 12, 1999 ASB 72-A1108, Revision 4, dated June 6, 2001 ASB CF6-50 S/B 72-A1108, Revision 5, dated October 2, 2002 (i) For spools with greater than 3,500 cycles-since-new (CSN) on the effective date of this AD, inspect before further flight. (ii) For spools with 3,500 or fewer CSN, on the effective date of this AD, inspect at the first piece-part exposure (PPE) after 1,000 CSN or before 3,500 CSN, whichever occurs earlier. (2) For spools that have not been inspected using ASB CF6-50 S/B 72-A1131, Revision 4, dated October 2, 2002, or an earlier revision of ASB CF6-50 S/B 72-A1131 or SB 72-1131, inspect the web and hub-to-web transition areas in accordance with the requirements of ASB CF6-50 S/B 72-A1131, Revision 4, dated October 2, 2002, at the first PPE after 1,000 CSN, but before 4,000 additional cycles in-service (CIS) after the effective date of this AD. (3) For spools that have not been inspected using ASB CF6-50 S/B 72-A1157, Revision 4, dated October 2, 2002, or an earlier revision of ASB CF6-50 S/B 72-A1157, inspect the stage 3-5 dovetail slot bottoms in accordance with the requirements of ASB CF6-50 S/B 72-A1157, Revision 4, dated October 2, 2002, at the earliest of: (i) The first PPE after 1000 CSN, or (ii) The first HPC rotor exposure after 1000 CSN, or (iii) The next required inspection to ASB CF6-50 S/B 72-A1108, Revision 5, dated October 2, 2002. Repetitive Inspection (4) For spools that have already been inspected using one of the ASB's or SB's listed in Column A of Table 3; OR a combination of one procedure from Column B AND one from Column C; OR a combination of one procedure from Column D AND one from Column E, reinspect the hub and bore in accordance with the requirements of ASB CF6-50 S/B 72-A1108, Revision 5, dated October 2, 2002, and the stage 3-5 dovetail slot bottoms in accordance with ASB CF6-50 S/B 72-A1157, Revision 4, dated October 2, 2002, at the earliest of: (i) Each PPE with more than 1,000 cycles-since-last-inspection (CSLI) and 3,500 CSN, or (ii) From July 29, 2001 through January 27, 2003, before the cycle limits of the following Table 4: Table 4 CSN at last inspection Repeat inspection by (A) 6,000 or fewer CSN 3,500 CSLI. (B) 6,001 to 7,000 CSN 9,500 CSN. (C) 7,001 to 8,000 CSN 2,500 CSLI. (D) 8,001 to 8,500 CSN 10,500 CSN. (E) 8,501 or more CSN 2,000 CSLI. (iii) After January 27, 2003, before the cycle limits of the following Table 5: Table 5. CSN at last inspection Repeat inspection by (A) 5,000 or fewer CSN 3,500 CSLI. (B) 5,001 to 5,500 CSN 8,500 CSN. (C) 5,501 to 6,500 CSN 3,000 CSLI. (D) 6,501 to 7,000 CSN 9,500 CSN. (E) 7,001 to 8,000 CSN 2,500 CSLI. (F) 8,001 to 8,500 CSN 10,500 CSN. (G) 8,501 or more CSN 2,000 CSLI. Spool Disposition (5) If inspection findings equal or exceed the reject limits established by ASB CF6-50 S/B 72-A1108, Revision 5, dated October 2, 2002; or ASB CF6-50 S/B 72-A1131, Revision 4, dated October 2, 2002; or ASB CF6-50 S/B 72-A1157, Revision 4, dated October 2, 2002, replace spool before further flight. CF6-45 and -50 13-inch Billet Spools (b) For CF6 HPC Rotor Stage 3-9 Spool, P/N's 9136M89G03, 9136M89G07, 9136M89G09, 9136M89G17, 9136M89G18, 9253M85G01, and for P/N's 9136M89G08, 9253M85G01, 9273M14G01, and 9331M29G01 with serial numbers that are not listed in Table 2, do the following: Initial Inspection (1) If the spool has greater than 7,000 CSN on the effective date of this AD and has not already been inspected using one of the ASB's or SB's listed in Column A of Table 3; OR a combination of one procedure from Column B AND one from Column C; OR a combination of one procedure from Column D AND one from Column E, inspect hub and bore in accordance with ASB CF6-50 S/B 72-A1108, Revision 5, dated October 2, 2002 before further flight. (2) If the spool has 7,000 or fewer CSN on the effective date of this AD and has not already been inspected using one of the ASB's or SB's listed in Column A of Table 3; OR a combination of one procedure from Column B AND one from Column C; OR a combination of one procedure from Column D AND one from Column E, inspect hub and bore in accordance with ASB CF6-50 S/B 72-A1108, Revision 5, dated October 2, 2002, at the earliest of: (i) The first PPE after 1,000 CSN, or (ii) The first engine shop visit (ESV) after 4,000 CSN, or (iii) From July 29, 2001, through January 27, 2003, before 7,000 CSN, and after January 27, 2003, before 4,000 CSN. (3) For spools that have not been inspected using ASB CF6-50 S/B 72-A1131, Revision 4, dated October 2, 2002, or an earlier revision of ASB CF6-50 S/B 72-A1131 or SB 72-1131, inspect the web and hub-to-web transition areas in accordance with the requirements of ASB CF6-50 S/B 72-A1131, Revision 4, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) Within 4,000 additional CIS after the effective date of this AD. (4) For spools that have not been inspected using ASB CF6-50 S/B 72-A1157, Revision 4, dated October 2, 2002, or an earlier revision of ASB CF6-50 S/B 72-A1157, inspect the stage 3-5 dovetail slot bottoms in accordance with the requirements of ASB CF6-50 S/B 72-A1157, Revision 4, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) Within 4,000 additional CIS after the effective date of this AD. Repetitive Inspection (5) For spools that have already been inspected using one of the ASB's or SB's listed in Column A of Table 3; OR a combination of one procedure from Column B AND one from Column C; OR a combination of one procedure from Column D AND one from Column E, reinspect the hub and bore in accordance with the requirements of ASB CF6-50 S/B 72-A1108, Revision 5, dated October 2, 2002, at the earliest of: (i) Each PPE with more than 1,000 CSLI and 4,000 CSN, or (ii) Each ESV with more than 2,000 CSLI and 4,000 CSN, or (iii) Before 4,000 CSLI. Spool Disposition (6) If inspection findings equal or exceed the reject limits established by ASB CF6-50 S/B 72-A1108, Revision 5, dated October 2, 2002; or ASB CF6-50 S/B 72-A1131, Revision 4, dated October 2, 2002; or ASB CF6-50 S/B 72-A1157, Revision 4, dated October 2, 2002, replace spool before further flight. CF6-45 and -50 9 and 10-Inch Billet Spools (c) For CF6 HPCR stage 3-9 spool, P/N's 9136M89G19, 9136M89G21, 9136M89G22 and 9136M89G27, do the following: Initial Inspection (1) If the spool has greater than 7,000 CSN on the effective date of this AD and has not already been inspected using one of the ASB's or SB's listed in Column A of Table 3; OR a combination of one procedure from Column B AND one from Column C; OR a combination of one procedure from Column D AND one from Column E, inspect the hub and bore in accordance with ASB CF6-50 S/B 72-A1108, Revision 5, dated October 2, 2002 before further flight. (2) If the spool has 7,000 or fewer CSN on the effective date of this AD, and has not already been inspected using one of the ASB's or SB's listed in Column A of Table 3; OR a combination of one procedure from Column B AND one from Column C; OR a combination of one procedure from Column D AND one from Column E, inspect the hub and bore in accordance with ASB CF6-50 S/B 72-A1108, Revision 5, dated October 2, 2002, at the earliest of: (i) The first PPE after 1,000 CSN, or (ii) The first ESV after 3,000 CSN, or (iii) From July 29, 2001 through January 27, 2003, before 7,000 CSN, and after January 27, 2003, before 3,500 CSN. (3) For spools that have not been inspected using ASB CF6-50 S/B 72-A1131, Revision 4, dated October 2, 2002, or an earlier revision of ASB CF6-50 S/B 72-A1131 or SB CF6-50 S/B 72-1131, inspect the web and hub-to-web transition areas in accordance with the requirements of ASB CF6-50 S/B 72-A1131, Revision 4, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) Within 4,000 additional CIS after the effective date of this AD. (4) For spools that have not been inspected using ASB CF6-50 S/B 72-A1157, Revision 4, dated October 2, 2002, or an earlier revision of ASB CF6-50 S/B 72-A1157, inspect the stage 3-5 dovetail slot bottom in accordance with the requirements of ASB CF6-50 S/B 72-A1157, Revision 4, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) Within 4,000 additional CIS after the effective date of this AD. Repetitive Inspection (5) For spools that have already been inspected using one of the ASB's or SB's listed in Column A of Table 3; OR a combination of one procedure from Column B AND one from Column C; OR a combination of one procedure from Column D AND one from Column E, reinspect the hub and bore in accordance with the requirements of ASB CF6-50 S/B 72-A1108, Revision 5, dated October 2, 2002, at the earliest of: (i) Each PPE with more than 1,000 CSLI and 3,500 CSN, or (ii) From July 29, 2001, through January 27, 2003, before the cycle limits of the following Table 6, or: Table 6 CSN at last inspection Reinspect by (A) 3,500 or fewer CSN 7,000 CSN. (B) 3,501 to 6,000 CSN 3,500 CSLI. (C) 6,001 to 7,000 CSN 9,500 CSN. (D) 7,001 to 8,000 CSN 2,500 CSLI. (E) 8,001 to 8,500 CSN 10,500 CSN. (F) 8,501 or more CSN 2,000 CSLI. (iii) After January 27, 2003, before the cycle limits of Table 5. Spool Disposition (6) If inspection findings equal or exceed the reject limits established by ASB CF6-50 S/B 72-A1108, Revision 5, dated October 2, 2002; or ASB CF6-50 S/B 72-A1131, Revision 4, dated October 2, 2002; or ASB CF6-50 S/B 72-A1157, Revision 4, dated October 2, 2002; replace spool before further flight. Spool Reinstallation Limit (7) After the effective date of this AD, do not install any engine that has an HPCR stage 3-9 spool, P/N's 9136M89G19, 9136M89G21, 9136M89G22, and 9136M89G27, installed where the spool has 10,500 or more CSN. CF6-45 and -50 8-Inch Billet 2-Piece spools (d) For CF6 HPCR stage 3-9 spool, P/N 9136M89G29, do the following: (1) If the spool has not already been inspected using one of the ASB's or SB's listed in Column A of Table 3; OR a combination of one procedure from Column B AND one from Column C; OR a combination of one procedure from Column D AND one from Column E, inspect hub and bore in accordance with the piece-part level inspection of ASB CF6-50 S/B 72-A1108, Revision 5, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) The first ESV after 6,000 CSN. (2) For spools that have not been inspected using ASB CF6-50 S/B 72-A1131, Revision 4, dated October 2, 2002, or an earlier revision of ASB CF6-50 S/B 72-A1131 or SB 72-1131, inspect the web and hub-to-web transition areas in accordance with the requirements of ASB CF6-50 S/B 72-A1131, Revision 4, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) The first ESV after 6,000 CSN. (3) For spools that have not been inspected using ASB CF6-50 S/B 72-A1157, Revision 4, dated October 2, 2002, or an earlier revision of ASB 72-A1157, inspect the stage 3-5 dovetail slot bottom in accordance with the requirements of ASB CF6-50 S/B 72-A1157, Revision 4, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) The first ESV after 6,000 CSN. Spool Disposition (4) If inspection findings equal or exceed the reject limits established by ASB CF6-50 S/B 72-A1108, Revision 5, dated October 2, 2002; or ASB CF6-50 S/B 72-A1131, Revision 4, dated October 2, 2002; or ASB CF6-50 S/B 72-A1157, Revision 4, dated October 2, 2002; replace spool before further flight. CF6-80A 16-Inch Billet Spools (e) For CF6 HPCR stage 3-9 spool, P/N's 9136M89G10 with SN's MPOM0054, MPOM7090, MPOM8303, MPOM8304, MPOM9263, MPOM9264, MPON0054, MPON0071, MPON0072, MPON1643, MPON4251, or MPON4253, do the following: Initial Inspection (1) If the spool has not already been inspected using one of the ASB's or SB's listed in Column A of the following Table 7; OR a combination of one procedure from Column B AND one from Column C; OR a combination of one procedure from Column D AND one from Column E, inspect hub and bore in accordance with ASB CF6-80A S/B 72-A0678, Revision 5, dated October 2, 2002, and the following compliance times: Table 7 CF6-80A SB No. Column A Procedures (70-32-XX) in standard practices manual GEK9250 Column B Column C Column D Column E SB 72-500, Revision 3, dated March 19, 1991 70-32-09, Revision 71, dated October 1, 1995 70-32-10, Revision 71, dated October 1, 1995 70-32-13, Temporary Revision (TR), 70-25, dated August 26, 1996 70-32-14, TR 70-26, dated August 26, 1996. SB 72-500, Revision 4, dated July 1, 1991 70-32-09, Revision 72, dated November 15, 1996 70-32-10, Revision 72, dated November 15, 1996 70-32-13, Revision 72, dated November 15, 1996 70-32-14, Revision 72, dated November 15, 1996. SB 72-500, Revision 5, dated November 7, 1994 70-32-09, Revision 74, dated May 1, 1998 70-32-10, Revision 74, dated May 1, 1998 70-32-13, Revision 73, dated November 1, 1997 70-32-14, Revision 73, dated November 1, 1997. SB 72-500, Revision 6, dated December 22, 1995 70-32-10, Revision 75, dated December 15, 1998 70-32-13, Revision 75, dated December 15, 1998 70-32-14, Revision 75, dated December 15, 1998. SB 72-583, Original, dated December 20, 1990 70-32-13, TR 70-41, dated February 10, 1999 70-32-14, TR 70-42, dated February 10, 1999. SB 72-583, Revision 1, dated March 18, 1991 70-32-13, Revision 76, dated May 15, 1999 70-32-14, Revision 76, dated May 15, 1999. SB 72-583, Revision 2, dated July 15, 1991 70-32-17, TR 70-39, dated December 15, 1998 70-32-18, TR 70-40, dated December 15, 1998. SB 72-583, Revision 3, dated July 24, 1991 70-32-17, Revision 76, dated May 15, 1999 70-32-18, Revision 76, dated May 15, 1999. SB 72-583, Revision 4, dated September 15, 1993 70-32-17, TR 70-47, dated October 28, 1999 70-32-18, TR 70-48, dated October 28, 1999. SB 72-583, Revision 5, dated December 22, 1995 SB 72-678, Original, dated November 6, 1995 SB 72-678, Revision 1, dated July 29, 1996 ASB 72-A678, Revision 2, dated October 28, 1999 ASB 72-A678, Revision 3, dated November 12, 1999 ASB 72-A0678, Revision 4, dated June 6, 2001 ASB CF6-80A S/B 72-A0678, Revision 5, dated October 2, 2002 (i) For spools with greater than 3,500 CSN on the effective date of this AD, inspect before further flight. (ii) For spools with 3,500 or fewer CSN on the effective date of this AD, inspect at the first PPE after 1,000 CSN or before 3,500 CSN, whichever occurs earlier. (2) For spools that have not been inspected using ASB CF6-80A S/B 72-A0691, Revision 5, dated October 2, 2002, or an earlier revision of ASB CF6-80A S/B 72-A0691 or SB 72-0691, inspect the web and hub-to-web transition areas in accordance with the requirements of ASB CF6-80A S/B 72-A0691, Revision 5, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) Within 4,000 additional CIS accumulated after the effective date of this AD. (3) For spools that have not been inspected using ASB CF6-80A S/B 72-A0719, Revision 5, dated October 2, 2002, or an earlier revision of ASB CF6-80A S/B 72-A0719, inspect the stage 3—5 dovetail slot bottom in accordance with the requirements of ASB CF6-80A S/B 72-A0719, Revision 5, dated October 2, 2002, at the earliest of: (i) The first PPE after 1,000 CSN, or (ii) The first HPCR exposure after 1,000 CSN, or (iii) The next required inspection to ASB CF6-80A S/B 72-A0678, Revision 5, dated October 2, 2002. Repetitive Inspections (4) For spools that have already been inspected using one of the ASB's or SB's listed in Column A of Table 7; OR a combination of one procedure from Column B AND one from Column C; OR a combination of one procedure from Column D and one from Column E, reinspect the hub and bore in accordance with the requirements of ASB CF6-80A S/B 72-A0678, Revision 5, dated October 2, 2002; and the dovetail slot bottoms in accordance with the requirements of ASB CF6-80A S/B 72-A0719, Revision 5, dated October 2, 2002, at the earliest of: (i) Each PPE with more than 1,000 CSLI and 3,500 CSN, or (ii) From July 29, 2001 through January 27, 2003 before the cycle limits of Table 4, or (iii) After January 27, 2003, before the cycle limits of Table 5. Spool Disposition (5) If inspection findings equal or exceed the reject limits established by ASB CF6-80A S/B 72-A0678, Revision 5, dated October 2, 2002; or ASB CF6-80A S/B 72-A0691, Revision 5, dated October 2, 2002; or ASB CF6-80A S/B 72-A0719, Revision 5, dated October 2, 2002; replace spool before further flight. Spool Reinstallation Limit (6) After the effective date of this AD, do not install any engine that has an HPCR stage 3-9 spool P/N 9136M89G10 with serial numbers (SN's) MPOM0054, MPOM7090, MPOM8303, MPOM8304, MPOM9263, MPOM9264, MPON0054, MPON0071, MPON0072, MPON1643, MPON4251, or MPON4253, installed where the spool has 10,500 or more CSN. CF6-80A 13-Inch Billet Spools (f) For all other CF6 HPCR stage 3-9 spools, P/N 9136M89G10, with SN's that are not listed in paragraph (e) of this AD, and P/N 9136M89G11, do the following: Initial Inspection (1) If the spool has greater than 7,000 CSN on the effective date of this AD and has not already been inspected using one of the ASB's or SB's listed in Column A of Table 7; OR a combination of one procedure from Column B and one from Column C; OR a combination of one procedure from Column D and one from Column E, inspect hub and bore in accordance with ASB CF6-80A 72-A0678, Revision 5, dated October 2, 2002 before further flight. (2) If the spool has 7,000 or fewer CSN on the effective date of this AD and has not already been inspected using one of the ASB's or SB's listed in Column A of Table 7; OR a combination of one procedure from Column B and one from Column C; OR a combination of one procedure from Column D and one from Column E, inspect hub and bore in accordance with ASB CF6-80A S/B 72-A0678, Revision 5, dated October 2, 2002, at the earliest of: (i) The first PPE after 1,000 CSN, or (ii) The first ESV after 5,000 CSN or (iii) From July 29, 2001, through January 27, 2003 before 7,000 CSN, and after January 27, 2003, before 5,000 CSN. (3) For spools that have not been inspected using ASB CF6-80A S/B 72-A0691, Revision 5, dated October 2, 2002, or an earlier revision of ASB CF6-80A S/B 72-A0691 or SB 72-0691, inspect the web and hub-to-web transition areas in accordance with the requirements of ASB CF6-80A S/B 72-A0691, Revision 5, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) Within 4,000 additional CIS after the effective date of this AD. (4) For spools that have not been inspected using ASB CF6-80A S/B 72-A0719, Revision 5, dated October 2, 2002, or an earlier revision of ASB CF6-80A S/B 72-A0719, inspect the dovetail slot bottom in accordance with the requirements of ASB CF6-80A S/B 72-A0719, Revision 5, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) Within 4,000 additional CIS after the effective date of this AD. Repetitive Inspection (5) For spools installed in CF6-80A1 and CF6-80A3 engines that were inspected using one of the ASB's or SB's listed in Column A of Table 7; OR a combination of one procedure from Column B and one from Column C; OR a combination of one procedure from Column D and one from Column E, reinspect hub and bore in accordance with alert ASB CF6-80A S/B 72-A0678, Revision 5, dated October 2, 2002, at the earliest of: (i) Each PPE with more than 1,000 CSLI and 5,000 CSN, or (ii) Each ESV with more than 2,000 CSLI and 5,000 CSN, or (iii) Within 4,000 CSLI and more than 5,000 CSN. (6) Spools installed in CF6-80A and CF6-80A2 engines previously inspected using one of the ASB's or SB's listed in Column A of Table 7; OR a combination of one procedure from Column B AND one from Column C; OR a combination of one procedure from Column D AND one from Column E, reinspect hub and bore in accordance with ASB CF6-80A S/B 72-A0678, Revision 5, dated October 2, 2002, at the earliest of: (i) Each PPE with more than 1,000 CSLI and 5,000 CSN, or (ii) Each ESV with more than 1,500 CSLI and 5,000 CSN, or (iii) Within 4,000 CSLI and more than 5,000 CSN. Spool Disposition (7) If inspection findings equal or exceed the reject limits established by ASB CF6-80A S/B 72-A0678, Revision 5, dated October 2, 2002; or ASB CF6-80A S/B 72-A0691, Revision 5, dated October 2, 2002; or ASB CF6-80A S/B 72-A0719, Revision 5, dated October 2, 2002; replace spool before further flight. CF6-80A 9 and 10-Inch Billet Spools (g) For CF6 HPCR stage 3-9 spools, P/N's 9136M89G20, 9136M89G21, 9136M89G22 and 9136M89G27, do the following: Initial Inspection (1) If the spool has greater than 7,000 CSN on the effective date of this AD and has not already been inspected using one of the ASB's or SB's listed in Column A of Table 7; OR a combination of one procedure from Column B AND one from Column C; OR a combination of one procedure from Column D AND one from Column E, inspect hub and bore in accordance with ASB CF6-80A S/B 72-A0678, Revision 5, dated October 2, 2002 before further flight. (2) If the spool has 7,000 or fewer CSN on the effective date of this AD and has not already been inspected using one of the ASB's or SB's listed in Column A of Table 7; OR a combination of one procedure from Column B AND one from Column C; OR a combination of one procedure from Column D AND one from Column E, inspect hub and bore in accordance with ASB CF6-80A S/B 72-A0678, Revision 5, dated October 2, 2002, at the earliest of: (i) The first PPE after 1,000 CSN, or (ii) The first ESV after 3,000 CSN or (iii) From July 29, 2001, through January 27, 2003, before 7,000 CSN, and after January 27, 2003, before 5,000 CSN. (3) For spools that have not been inspected using ASB CF6-80A S/B 72-A0691, Revision 5, dated October 2, 2002, or an earlier revision of ASB CF6-80A S/B 72-A0691, or SB 72-0691, inspect the web and hub-to-web transition areas in accordance with the requirements of ASB CF6-80A S/B 72-A0691, Revision 5, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) Within 4,000 additional CIS after the effective date of this AD. (4) For spools that have not been inspected using ASB CF6-80A S/B 72-A0719, Revision 5, dated October 2, 2002, or an earlier revision of ASB CF6-80A S/B 72-A0719 inspect the dovetail slot bottom in accordance with the requirements of ASB CF6-80A S/B 72-A0719, Revision 5, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) Within 4,000 additional CIS after the effective date of this AD. Repetitive Inspection (5) For spools that have already been inspected using one of the ASB's or SB's listed in Column A of Table 7; OR a combination of one procedure from Column B AND one from Column C; OR a combination of one procedure from Column D AND one from Column E, reinspect hub and bore in accordance with ASB CF6-80A S/B 72-A0678, Revision 5, dated October 2, 2002, at the earliest of: (i) Each PPE with more than 1,000 CSLI and 5,000 CSN, or (ii) From July 29, 2001 through January 27, 2003, before the cycle limits of Table 6. (iii) After January 27, 2003, before the cycle limits of the following Table 8: Table 8 CSN at last inspection Repeat inspection by (A) 1,500 or fewer CSN 5,000 CSN (B) 1,501 to 5,000 CSN 3,500 CSLI (C) 5,001 to 5,500 CSN 8,500 CSN (D) 5,501 to 6,501 CSN 3,000 CSLI (E) 6,501 to 7,000 CSN 9,500 CSN (F) 7,001 to 8,000 CSN 2,500 CSLI (G) 8,001 to 8,500 CSN 10,500 CSN (H) 8,501 or more CSN 2,000 CSLI Spool Disposition (6) If inspection findings equal or exceed the reject limits established by ASB CF6-80A S/B 72-A0678, Revision 5, dated October 2, 2002; or ASB CF6-80A S/B 72-A0691, Revision 5, dated October 2, 2002; or ASB CF6-80A S/B 72-A0719, Revision 5, dated October 2, 2002; replace spool before further flight. Spool Reinstallation Limit (7) After the effective date of this AD, do not install any engine that has an HPCR stage 3-9 spool, P/N's 9136M89G20, 9136M89G21, 9136M89G22, and 9136M89G27, installed where the spool has 10,500 or more CSN. CF6-80A 8-Inch Billet 2-Piece Spools (h) For CF6 HPCR stage 3-9 spool, P/N 9136M89G28, do the following: (1) If the spool has not already been inspected using one of the ASB's or SB's listed in Column A of Table 7; OR a combination of one procedure from Column B and one from Column C; OR a combination of one procedure from Column D and one from Column E, inspect hub and bore in accordance with the piece-part level inspection of ASB CF6-80A S/B 72-A0678, Revision 5, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) The first ESV after 6,000 CSN. (2) For spools that have not been inspected using ASB CF6-80A S/B 72-A0691, Revision 5, dated October 2, 2002, or an earlier revision of ASB CF6-80A S/B 72-A0691, or SB 72-0691, inspect the web and hub-to-web transition areas in accordance with the requirements of ASB CF6-80A S/B 72-A0691, Revision 5, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) The first ESV after 6,000 CSN. (3) For spools that have not been inspected using ASB CF6-80A S/B 72-A0719, Revision 5, dated October 2, 2002, or an earlier revision of ASB CF6-80A S/B 72-A0719 inspect the stage 3—5 dovetail slot bottom in accordance with the requirements of ASB CF6-80A S/B 72-A0719, Revision 5, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) The first ESV after 6,000 CSN. Spool Disposition (4) If inspection findings equal or exceed the reject limits established by ASB CF6-80A S/B 72-A0678, Revision 5, dated October 2, 2002; or ASB CF6-80A S/B 72-A0691, Revision 5, dated October 2, 2002; or ASB CF6-80A S/B 72-A0719, Revision 5, dated October 2, 2002; replace spool before further flight. CF6-80C2 13-Inch Billet Spools (i) For CF6 HPCR stage 3-9 spool, P/N's 1781M52P01, 1854M95P02,1781M52P02, 1854M95P05 and 9380M28P05, do the following: Initial Inspection (1) If the spool has not already been inspected using one of the ASB's or SB's listed in Column A of the following Table 9; OR a combination of one procedure from Column B and one from Column C; OR a combination of one procedure from Column D and one from Column E, inspect hub and bore in accordance with ASB CF6-80C2 S/B 72-A0812, Revision 4, dated October 2, 2002, and the following compliance times: Table 9 CF6-80C2 SB No. Column A Procedures (70-32-XX) in standard practices manual GEK9250 Column B Column C Column D Column E SB 72-418, Revision 2, May 14, 1991 70-32-09, Revision 71, dated October 1, 1995 70-32-10, Revision 71, dated October 1, 1995 70-32-13, Temporary Revision (TR), 70-25, dated August 26, 1996 70-32-14, TR 70-26, dated August 26, 1996. SB 72-418, Revision 3, November 7, 1994 70-32-09, Revision 72, dated November 15, 1996 70-32-10, Revision 72, dated November 15, 1996 70-32-13, Revision 72, dated November 15, 1996 70-32-14, Revision 72, dated November 15, 1996. SB 72-418, Revision 4, December 22, 1995 70-32-09, Revision 74, dated May 1, 1998 70-32-10, Revision 74, dated May 1, 1998 70-32-13, Revision 73, dated November 1, 1997 70-32-14, Revision 73, dated November 1, 1997. SB 72-758, Original, dated November 7, 1994 70-32-10, Revision 75, dated December 15, 1998 70-32-13, Revision 75, dated December 15, 1998 70-32-14, Revision 75, dated December 15, 1998. SB 72-758, Revision 1, dated December 22, 1995 70-32-13, TR 70-41, dated February 10, 1999 70-32-14, TR 70-42, dated February 10, 1999. SB 72-812, Original, dated November 6, 1995 70-32-13, Revision 76, dated May 15, 1999 70-32-14, Revision 76, dated May 15, 1999. SB 72-812, Revision 1, dated january 30, 1998 70-32-17, TR70-39, dated December 15, 1998 70-322-18, TR 70-40, dated December 15, 1998. ASB 72-A0812, Revision 2, dated October 28, 1999 70-32-17, Revision 76, dated May 15, 1999 70-32-18, Revision 76, dated May 15, 1999. ASB 72-A0812, Revision 3, dated June 6, 2001 70-32-17, TR 70-47, dated October 28, 1999 70-32-18, TR 70-48, October 28, 1999. ASB CF6-80C2 S/B 72-A0812, Revision 4, dated October 2, 2002. (i) For spools with greater than 3,500 CSN on the effective date of this AD, inspect before further flight. (ii) For spools with 3,500 or fewer CSN on the effective date of this AD, inspect at the first PPE after 1,000 CSN or before 3,500 CSN, whichever occurs earlier. (2) For spools that have not been inspected using ASB CF6-80C2 S/B 72-A0848, Revision 8, dated October 2, 2002, or an earlier revision of ASB 72-A0848 or SB 72-0848, inspect the web and hub-to-web transition areas in accordance with the requirements of ASB CF6-80C2 S/B 72-A0848, Revision 8, dated October 2, 2002, at the earliest of: (i) The first PPE after 1000 CSN, or (ii) The next required inspection to ASB CF6-80C2 S/B 72-A0812, Revision 4, dated October 2, 2002, or (iii) From July 29, 2001 through January 27, 2003, before 7,000 CSN, and after January 27, 2003, before 3,500 CSN. (3) For spools that have not been inspected using ASB CF6-80C2 S/B 72-A0934, Revision 4, dated October 2, 2002, or an earlier revision of ASB 72-A0934, inspect the stage 3-5 dovetail slot bottom in accordance with the requirements of ASB CF6-80C2 S/B 72-A0934, Revision 4, dated October 2, 2002, at the earliest of: (i) The first PPE after 1,000 CSN, or (ii) The first HPCR exposure after 1,000 CSN, or (iii) The next required inspection to ASB CF6-80C2 S/B 72-A0812, Revision 4, dated October 2, 2002. Repetitive Inspection (4) For spools that have already been inspected using one of the ASB's or SB's listed in Column A of Table 9; OR a combination of one procedure from Column B AND one from Column C; OR a combination of one procedure from Column D AND one from Column E, reinspect the hub and bore in accordance with ASB 72-A812, Revision 4, dated October 2, 2002; the web and hub-to-web transition areas in accordance with ASB CF6-80C2 S/B 72-A0848, Revision 8, dated October 2, 2002; and the stage 3-5 dovetail slot bottoms in accordance with ASB CF6-80C2 S/B 72-A0934, Revision 4, dated October 2, 2002, at the earliest of: (i) Each PPE with more than 1,000 CSLI and 3,500 CSN, or (ii) From July 29, 2001, through January 27, 2003, before the cycle limits of Table 4. (iii) After January 27, 2003, before the cycle limits of Table 5. Spool Disposition (5) If inspection findings equal or exceed the reject limits established by ASB CF6-80C2 S/B 72-A0812, Revision 4, dated October 2, 2002, or ASB CF6-80C2 S/B 72-A0848, Revision 8, dated October 2, 2002, or ASB CF6-80C2 S/B 72-A0934, Revision 4, dated October 2, 2002; replace spool before further flight. Spool Reinstallation Limit (6) After the effective date of this AD, do not install any engine that has an HPCR stage 3-9 spool, P/N's 1781M52P01, 1781M52P02, 1854M95P02, 1854M95P05, and 9380M28P05, installed where the spool has 10,500 or more CSN. CF6-80C2 9 and 10-Inch Billet Spools (j) For CF6 HPCR stage 3-9 spool, P/Ns 1333M66G01, 1333M66G03, 1333M66G07, 1333M66G09, 1781M53G01,1781M53G02, 1781M53G03, 1781M53G04, 1781M53G06, 1781M53G07, 1781M53G08, 1781M53G09, 1854M95P01, 1854M95P03, 1854M95P04, 1854M95P06, and 1854M95P07, do the following: Initial Inspection (1) If the spool has greater than 7,000 CSN on the effective date of this AD and has not already been inspected using one of the ASB's or SB's listed in Column A of Table 9; OR a combination of one procedure from Column B AND one from Column C; OR a combination of one procedure from Column D AND one from Column E, or if the spool has not been inspected using ASB CF6-80C2 S/B 72-A0848, Revision 8, dated October 2, 2002, or an earlier revision of ASB 72-A0848 or SB 72-0848, inspect the hub and bore in accordance with ASB CF6-80C2 S/B 72-A0812, Revision 4, dated October 2, 2002; and the web and hub-to-web transition areas in accordance with ASB CF6-80C2 S/B 72-A0848, Revision 8, dated October 2, 2002, before further flight. (2) If the spool has 7,000 or fewer CSN on the effective date of this AD, and has not already been inspected using one of the ASB's or SB's listed in Column A of Table 9; OR a combination of one procedure from Column B and one from Column C; OR a combination of one procedure from Column D and one from Column E, inspect the hub and bore in accordance with ASB CF6-80C2 S/B 72-A0812, Revision 4, dated October 2, 2002, at the earliest of: (i) The first PPE after 1,000 CSN, or (ii) The first ESV after 3,000 CSN, or (iii) From July 29, 2001, through January 27, 2003, before 7,000 CSN, and after January 27, 2003, before 3,500 CSN. (3) If the spool has 7,000 or fewer CSN on the effective date of this AD, and has not already been inspected using ASB CF6-80C2 S/B 72-A0848, Revision 8, dated October 2, 2002, or an earlier revision of ASB 72-A0848 or SB CF6-80C2 72-0848, inspect the web and the web and hub-to-web transition areas in accordance with CF6-80C2 S/B 72-A0848, Revision 8, dated October 2, 2002, at the earliest of: (i) The first PPE after 1,000 CSN, or (ii) The first ESV after 3,000 CSN, or (iii) From July 29, 2001, through July 28, 2003, before 7,000 CSN and after July 28, 2003, before 3,500 CSN. (4) For spools that have not been inspected using ASB CF6-80C2 S/B 72-A0934, Revision 4, dated October 2, 2002, or an earlier revision of ASB 72-A0934, inspect the stage 3-5 dovetail slot bottom in accordance with the requirements of ASB CF6-80C2 S/B 72-A0934, Revision 4, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) Within 4,000 additional CIS after the effective date of this AD. Repetitive Inspection (5) For spools that have already been inspected using one of the ASB's or SB's listed in Column A of Table 9; OR a combination of one procedure from Column B and one from Column C; OR a combination of one procedure from Column D and one from Column E, reinspect the hub and bore in accordance with the requirements of ASB CF6-80C2 S/B 72-A0812, Revision 4, dated October 2, 2002, and the web and hub-to-web transition areas in accordance with ASB CF6-80C2 S/B 72-A0848, Revision 8, dated October 2, 2002, at the earlier of: (i) Each PPE with more than 1,000 CSLI and 3,500 CSN, or (ii) From July 29, 2001, through January 27, 2003, before the cycle limits of Table 6, and after January 27, 2003, before the cycle limits of Table 5. Spool Disposition (6) If inspection findings equal or exceed the reject limits established by ASB CF6-80C2 S/B 72-A0812, Revision 4, dated Revision 4, dated October 2, 2002, or ASB CF6-80C2 S/B 72-A0848, Revision 8, dated October 2, 2002, or ASB CF6-80C2 S/B 72\A0934, Revision 4, dated October 2, 2002; replace spool before further flight. Spool Reinstallation Limit (7) After the effective date of this AD, do not install any engine that has an HPCR stage 3-9 spool, P/N's 1333M66G01, 1333M66G03, 1333M66G07, 1333M66G09, 1781M53G01, 1781M53G02, 1781M53G03, 1781M53G04, 1781M53G06, 1781M53G07, 1781M53G08, 1781M53G09, 1854M95P01, 1854M95P03, 1854M95P04, 1854M95P06 and 1854M95P07, installed where the spool has 10,500 or more CSN. CF6-80C2 8-Inch Billet 2-Piece Spools (k) For CF6 HPCR stage 3-9 spool, P/N's 1333M66G10, 1781M53G05, 1781M53G010, and 1854M95P08, do the following: (1) If the spool has not already been inspected using one of the ASB's or SB's listed in Column A of Table 9; OR a combination of one procedure from Column B and one from Column C; OR a combination of one procedure from Column D and one from Column E, inspect hub and bore in accordance with the piece-part level inspection of ASB 72-A0812, Revision 4, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) The first ESV after 6,000 CSN. (2) For spools that have not been inspected using ASB 72-A0848, Revision 8, dated October 2, 2002, or an earlier revision of ASB 72-A0848, or SB 72-0848, inspect the web and hub-to-web transition areas in accordance with the requirements of ASB CF6-80C2 S/B 72-A0848, Revision 8, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) The first ESV after 6,000 CSN. (3) For spools that have not been inspected using ASB CF6-80C2 S/B 72-A0934, Revision 3, dated October 2, 2002, or an earlier revision of ASB 72-A0934, inspect the stage 3-5 dovetail slot bottom in accordance with the requirements of ASB CF6-80C2 S/B 72-A0934, Revision 4, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) The first ESV after 6,000 CSN. Spool Disposition (4) If inspection findings equal or exceed the reject limits established by ASB CF6-80C2 S/B 72-A0812, Revision 4, dated October 2, 2002, or ASB CF6-80C2 S/B 72-A0848, Revision 8, dated October 2, 2002, or ASB CF6-80C2 S/B 72-A0934, Revision 4, dated October 2, 2002; replace spool before further flight. CF6-80E1 9&10-Inch Billet Spools (l) For CF6 HPCR stage 3-9 spool, P/N's 1669M22G01, 1669M22G03, 1782M22G01 and 1782M22G02, do the following: Initial Inspection (1) If the spool has greater than 7,000 CSN and has not already been inspected using one of the ASB's listed in Column A of the following Table 10; OR a combination of one procedure from Column B and one from Column C; OR a combination of one procedure from Column D and one from Column E, OR if the spool has not been inspected using ASB CF6-80E1 S/B 72-A0126, Revision 5, dated October 2, 2002, or an earlier revision of ASB 72-A0126, or SB 72-0126, inspect the hub and bore in accordance with ASB CF6-80E1 S/B 72-A0135, Revision 3, dated October 2, 2002; and the web and hub-to-web transition areas in accordance with ASB CF6-80E1 S/B 72-A0126, Revision 5, dated October 2, 2002, before further flight. Table 10 CF6-80E1 SB No. Column A Procedures (70-32-XX) in standard practices manual GEK9250 Column B Column C Column D Column E ASB 72-A0135, dated August 13, 1998 70-32-09, Revision 71, dated October 1, 1995 70-32-10, Revision 71, dated October 1, 1995 70-32-13, Temporary Revision (TR), 70-25, dated August 26, 1996 70-32-14, TR 70-26, dated August 26, 1996. ASB 72-A0135, Revision 1, dated October 28, 1999 70-32-09, Revision 71, dated November 15, 1996 70-32-10, Revision 71, dated November 15, 1996 70-32-13, Revision 72, dated November 15, 1996 70-32-14, Revision 71, dated November 15, 1996. ASB 72-A0135, Revision 2, dated June 6, 2001 70-32-09, Revision 74, dated May 1, 1998 70-32-10, Revision 74, dated May 1, 1998 70-32-13, Revision 73, dated November 1, 1997 70-32-14, Revision 73, dated November 1, 1997. ASB CF6-80E1 S/B 72-A0135, Revision 3, dated October 2, 2002 70-32-10, Revision 75, dated December 15, 1998 70-32-13, Revision 75, dated December 15, 1998 70-32-14, Revision 75, dated December 15, 1998.   70-32-13, TR 70-41, dated February 10, 1999 70-41, TR 70-42, dated February 10, 1999.   70-31-13, Revision 76, dated May 15, 1999 70-31-14, Revision 76, dated May 15, 1999.   70-31-17, TR 70-39, dated December 15, 1998 70-31-18, TR 70-40, dated December 15, 1998.   70-31-17, Revision 76, dated May 15, 1999 70-31-18, Revision 76, dated May 15, 1999.   70-31-17 TR 70-47, dated October 28, 1999 70-31-18 TR 70-48, dated October 28, 1999. (2) If the spool has 7,000 or fewer CSN and has not already been inspected using one of the ASB's listed in Column A of Table 10; OR a combination of one procedure from Column B and one from Column C; OR a combination of one procedure from Column D and one from Column E, OR if the spool has not been inspected using ASB CF6-80E1 S/B 72-A0126, Revision 5, dated October 2, 2002, or an earlier revision of ASB 72-A0126, or SB 72-0126, inspect the hub and bore in accordance with ASB CF6-80E1 S/B 72-A0135, Revision 3, dated October 2, 2002; and the web and hub-to-web transition areas in accordance with ASB CF6-80E1 S/B 72-A0126, Revision 5, dated October 2, 2002, at the earliest of: (i) The first PPE after 1,000 CSN, or (ii) The first ESV after 3,000 CSN, or (iii) From July 29, 2001, through January 27, 2003, before 7,000 CSN, and after January 27, 2003, before 3,500 CSN. (3) Spools not previously inspected using ASB CF6-80E1 S/B 72-A0137, Revision 4, dated October 2, 2002, or an earlier revision of ASB 72-0137, or SB 72-0137, inspect stage 3-5 dovetail slot bottoms in accordance with the requirements of ASB CF6-80E1 S/B 72-A0137, Revision 4, dated October 2, 2002, at the earliest of: (i) The first PPE after 1,000 CSN, or (ii) The first HPCR exposure after 1,000 CSN, or (iii) The next required inspection to ASB CF6-80E1 S/B 72-A0135, Revision 3, dated October 2, 2002. Repetitive Inspection (4) For spools that have already been inspected using one of the ASB's listed in Column A of Table 10; OR a combination of one procedure from Column B and one from Column C; OR a combination of one procedure from Column D and one from Column E, inspect the hub and bore in accordance with the requirements of ASB CF6-80E1 S/B 72-A0135, Revision 3, dated October 2, 2002, the web and hub-to-web transition areas in accordance with ASB CF6-80E1 S/B 72-A0126, Revision 5, dated October 2, 2002, and the stage 3-5 dovetail slot bottoms in accordance with ASB CF6-80E1 S/B 72-A0137, Revision 4, dated October 2, 2002, at the earlier of: (i) Each PPE with more than 1,000 CSLI and 3,500 CSN, or (ii) From July 29, 2001, through January 27, 2003, before the cycle limits of Table 6, and after January 27, 2003, before the cycle limits of Table 5. Spool Disposition (5) If inspection findings equal or exceed the reject limits established by ASB CF6-80E1 S/B 72-A0135, Revision 3, dated October 2, 2002; ASB CF6-80E1 S/B 72-A0126, Revision 5, dated October 2, 2002; and ASB CF6-80E1 S/B 72-A0137, Revision 4, dated October 2, 2002; replace spool before further flight. Spool Reinstallation Limit (6) After the effective date of this AD, do not install any engine that has an HPCR stage 3-9 spool, P/N's 1669M22G01, 1669M22G03, 1782M22G01, and 1782M22G02, installed where the spool has 10,500 or more CSN. CF6-80E1 8-Inch Billet 2-Piece Spools (m) For CF6 HPCR stage 3-9 spool, P/N 1782M22G04, do the following: (1) If the spool has not already been inspected using one of the ASB's or SB's listed in Column A of the following Table 9; OR a combination of one procedure from Column B and one from Column C; OR a combination of one procedure from Column D and one from Column E, inspect hub and bore in accordance with the piece-part level inspection of ASB CF6-80E1 S/B 72-A0135, Revision 3, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) The first ESV after 6,000 CSN. (2) For spools that have not been inspected using ASB CF6-80E1 S/B 72-A0126, Revision 5, dated October 2, 2002, or an earlier revision of ASB 72-A0126, or SB 72-0126, inspect the web and hub-to-web transition areas in accordance with ASB CF6-80E1 S/B 72-A0126, Revision 5, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) The first ESV after 6,000 CSN. (3) For spools that have not been inspected using ASB CF6-80E1 S/B 72-A0137, Revision 4, dated October 2, 2002, or an earlier revision of ASB 72-A0137, or SB 72-0137, inspect the stage 3-5 dovetail slot bottoms in accordance with ASB CF6-80E1 S/B 72-A0137, Revision 4, dated October 2, 2002, at the earlier of: (i) The first PPE after 1,000 CSN, or (ii) The first ESV after 6,000 CSN. Spool Disposition (4) If inspection findings equal or exceed the reject limits established by ASB CF6-80E1 S/B 72-A0135, Revision 3, dated October 2, 2002; ASB CF6-80E1 S/B 72-A0126, Revision 5, dated October 2, 2002; and ASB CF6-80E1 S/B 72-A0137, Revision 4, dated October 2, 2002; replace spool before further flight. Reporting Requirements (n) Within five calendar days of inspection, report the results of inspections that equal or exceed the reject criteria to: Engine Certification Office, FAA, Engine and Propeller Directorate, 12 New England Executive park, Burlington, MA 01803-5299; telephone (781) 238-7147; fax (781) 238-7199. Reporting requirements have been approved by the Office of Management and Budget and assigned OMB control number 2120-0056. Be sure to include the following information: (1) Part Number. (2) Serial Number. (3) Spool CSN. (4) Spool CSLI. (5) Date and location where inspection was done. Definitions (o) For the purpose of this AD, the following definitions apply: (1) A module level exposure is a separation of the fan module from the engine. (2) An HPC rotor exposure is a HPC top or bottom case removal. (3) A PPE is a disassembly and removal of the stage 3-9 spool from the HPCR structure, regardless of any blades, locking lugs, bolts or balance weights assembled to the spool. (4) An ESV is the introduction of an engine into the shop where the separation of a major engine flange will occur after the effective date of this AD. (5) The following maintenance actions, or any combination, are not considered ESV's for requiring repeat inspections: (i) Introduction of an engine into a shop solely for removal of the compressor top or bottom case for airfoil maintenance or variable stator vane bushing replacement. (ii) Introduction of an engine into a shop solely for removal or replacement of the Stage 1 Fan Disk. (iii) Introduction of an engine into a shop solely for replacement of the Turbine Rear Frame. (iv) Introduction of an engine into a shop solely for replacement of the Accessory and/or Transfer Gearboxes. (v) Introduction of an engine into a shop solely for replacement of the Fan Forward Case. Alternative Methods of Compliance (p) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, Engine Certification Office (ECO). Operators must submit their request through an appropriate FAA Principal Maintenance Inspector, who may add comments and then send it to the Manager, ECO. Note 2: Information concerning the existence of approved alternative methods of compliance with this airworthiness directive, if any, may be obtained from the ECO. Special Flight Permits (q) Special flight permits may be issued in accordance with §§ 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199) to operate the airplane to a location where the requirements of this AD can be done. Documents That Have Been Incorporated By Reference (r) The inspections must be done in accordance with the following GE Aircraft Engines alert service bulletins (ASB's):   Document No. Pages Revision Date ASB CF6-50 S/B 72-A1108 All 5 October 2, 2002.   Total pages: 7. ASB CF6-50 S/B 72-A1131 All 4   Do.   Total pages: 43. ASB CF6-50 S/B 72-A1157 All 4   Do.   Total pages: 38. ASB CF6-80A S/B 72-A0678 All 5   Do.   Total pages: 7. ASB CF6-80A S/B 72-A0691 All 5   Do.   Total pages: 43. ASB CF6-80A S/B 72-A0719 All 5   Do.   Total pages: 38. ASB CF6-80C2 S/B 72-A0812 All 4   Do.   Total pages: 6. ASB CF6-80C2 S/B 72-A0848 All 8   Do.   Total pages: 43. ASB CF6-80C2 S/B 72-A0934 All 4   Do.   Total pages: 38. ASB CF6-80E1 S/B 72-A0126 All 5   Do.   Total pages: 44. ASB CF6-80E1 S/B 72-A0135 All 3   Do.   Total pages: 6. ASB CF6-80E1 S/B 72-A0137 All 4   Do.   Total pages: 38. This incorporation by reference was approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from General Electric Company via Lockheed Martin Technology Services, 10525 Chester Road, Suite C, Cincinnati, Ohio 45215, telephone (513) 672-8400, fax (513) 672-8422. Copies may be inspected at the FAA, New England Region, Office of the Regional Counsel, 12 New England Executive Park, Burlington, MA; or at the Office of the Effective Date (s) This amendment becomes effective on January 23, 2003. Issued in Burlington, Massachusetts, on December 11, 2002. Francis A. Favara, Acting Manager, Engine and Propeller Directorate, Aircraft Certification Service. [FR Doc. 02-31754 Filed 12-18-02; 8:45 am] BILLING CODE 4910-13-U

Read the original on the Federal Register →

You just looked this one up by hand

TrackAD holds all 12,278 of them and matches them against the aircraft you actually look after — airframe, engine, propeller and appliances in one pass — then works out what falls due and when.

Look round a real shop first Start free

The demonstration shop is eleven real aircraft with a year of work behind them. No account needed.

The directive text above is reproduced from the Federal Register, a work of the United States government and in the public domain. The separation into applicability, compliance and required actions is TrackAD's.*1