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Airworthiness directives › 2019-16-14

AD 2019-16-14 Airworthiness Directives; Rolls-Royce Deutschland Ltd & Co KG Turbofan Engines

2019-09-11
2019-08-27
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Engine
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Applicability*9

This AD applies to all Rolls-Royce Deutschland Ltd. & Co KG (RRD) Trent 1000-A, Trent 1000-AE, Trent 1000-C, Trent 1000-CE, Trent 1000-D, Trent 1000-E, Trent 1000-G, and Trent 1000-H turbofan model engines.

Compliance

Comply with this AD within the compliance times specified, unless already done.

Required actions

(1) Within 15 days of the effective date of this AD, or within the compliance times specified in the Accomplishment Instructions, Table 1, of Rolls-Royce plc (RR) Alert Non-Modification Service Bulletin (NMSB) Trent 1000 72-AK130, Revision 4, dated March 4, 2019 (“RR Alert NMSB Trent 100 72-AK130”), whichever occurs later, perform an on-wing inspection of the IPC stage 1 rotor (R1) blades in accordance with the Accomplishment Instructions, paragraph 3.A.(1), of RR Alert NMSB Trent 1000 72-AK130. (2) Thereafter, repeat the on-wing inspections of the IPC R1 blades using the Accomplishment Instructions, paragraph 3.A.(1), and within the compliance times specified in the Accomplishment Instructions, Table 1, of RR Alert NMSB Trent 1000 72-AK130. (3) Within 15 days of the effective date of this AD, or before exceeding the applicable threshold defined in the Accomplishment Instructions, Table 2 or Table 3, of RR Alert NSMB 72-AK130, whichever occurs later, perform an on-wing inspection of the IPC stage 2 rotor (R2) blades and IPC shaft stage 2 dovetail posts in accordance with the Accomplishment Instructions, paragraphs 3.B.(1) and 3.C.(1), of RR Alert NMSB Trent 1000 72-AK130. (4) After performing the inspection in paragraph (g)(3) of this AD, repeat the on-wing inspections of IPC R2 blades and IPC shaft stage 2 dovetail posts using paragraphs 3.B.(1) and 3.C.(1) of RR Alert NMSB Trent 1000 72-AK130 and within the compliance times specified in the Accomplishment Instructions, Table 2 and Table 3, of RR Alert NMSB Trent 1000 72-AK130. (5) For any on-wing inspection required by paragraphs (g)(1) through (4) of this AD, provided the stated thresholds and intervals are not exceeded, you may substitute: (i) An in-shop inspection of an engine or module performed in accordance with the instructions of the Accomplishment Instructions, paragraphs 3.A.(2), 3.B.(2), and 3.C.(2) of the RR Alert NMSB Trent 1000 72-AK130, Revision 4, dated March 4, 2019; or (ii) An in-shop piece part inspection during refurbishment in accordance with the Accomplishment Instructions, paragraphs 3.B.(2)(f)(vi), 3.B.(2)(g)(v), 3.B.(3)(d)(iii) of RR NMSB Trent 1000 72-K132, Revision 2, dated March 26, 2019. (6) If any IPC R1 blade, IPC R2 blade, or IPC shaft stage 2 dovetail post is found cracked during any inspection (on-wing or in-shop) required by this AD, remove the cracked part from service and replace with a part eligible for installation before further flight.

Unsafe condition

This AD was prompted by reports of intermediate-pressure compressor (IPC) rotor blade cracks, which could lead to rotor blade separations resulting in engine failures. The FAA is issuing this AD to prevent failure of the IPC. The unsafe condition, if not addressed, could result in failure of one or more engines, loss of thrust control, and loss of the airplane.

Affected ADs

This AD replaces AD 2018-25-01, Amendment 39-19511 (83 FR 62694, December 6, 2018).

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