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Airworthiness directives › 2024-18-07

AD 2024-18-07 Airworthiness Directives; The Boeing Company Airplanes

2024-11-12
2024-10-08
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Airframe
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Models named: 737-600, -700, -700C, -800, -900 series. Read the applicability below — it usually turns on serial or part numbers too.

Applicability*9

This AD applies to Boeing Model 737-600, -700, -700C, -800, and -900 series airplanes, certificated in any category, as identified in Boeing Alert Service Bulletin 737-25A1544, Revision 4, dated February 15, 2022.

Compliance

Comply with this AD within the compliance times specified, unless already done.

Required actions

This paragraph restates the requirements of paragraph (f) of AD 2009-01-02, with new material. Before the accumulation of 36,000 total flight cycles, or within 72 months after February 27, 2009 (the effective date of AD 2009-01-02), whichever occurs later, except as required by paragraph (i) of this AD: Do a general visual inspection to determine if the support brackets of the A/C outlet extrusions between body station (BS) 360 and BS 907 have two-rivet attachment fittings in accordance with Part 2 of the Accomplishment Instructions of Boeing Special Attention Service Bulletin 737-25-1544, Revision 1, dated January 16, 2008, or Boeing Alert Service Bulletin 737-25A1544, Revision 4, dated February 15, 2022; except at the locations identified in the notes of Step 3.B.1 of Part 1 of the Accomplishment Instructions of Boeing Special Attention Service Bulletin 737-25-1544, Revision 1, dated January 16, 2008, or Boeing Alert Service Bulletin 737-25A1544, Revision 4, dated February 15, 2022. As of the effective date of this AD, only use Boeing Alert Service Bulletin 737-25A1544, Revision 4, dated February 15, 2022, for the actions required by paragraph (g) of this AD. (1) For any support bracket attached with three or more rivets: No further action is required by paragraph (g) of this AD. (2) For any subject support bracket having a two-rivet attachment fitting: Before the accumulation of 36,000 total flight cycles, or within 72 months after February 27, 2009 (the effective date of AD 2009-01-02), whichever occurs later, except as required by paragraph (i) of this AD, do general visual, medium- and high-frequency eddy current inspections for cracking of the frame around the attachment holes of the support bracket, in accordance with Part 2 of the Accomplishment Instructions of Boeing Special Attention Service Bulletin 737-25-1544, Revision 1, dated January 16, 2008, or do general visual, low-, medium- and high-frequency eddy current inspections for cracking of the frame around the attachment holes of the support bracket, in accordance with Part 2 of the Accomplishment Instructions of Boeing Alert Service Bulletin 737-25A1544, Revision 4, dated February 15, 2022. If any cracking is discovered, before further flight, repair the cracking in accordance with Part 3 of the Accomplishment Instructions of Boeing Special Attention Service Bulletin 737-25-1544, Revision 1, dated January 16, 2008, or Boeing Alert Service Bulletin 737-25A1544, Revision 4, dated February 15, 2022, except as required by paragraph (k)(2) of this AD. As of the effective date of this AD, only use Boeing Alert Service Bulletin 737-25A1544, Revision 4, dated February 15, 2022, for the actions required by paragraph (g)(2) of this AD.

Unsafe condition

This AD was prompted by numerous reports of multiple cracks in the frame around the attachment holes of the support bracket of the air conditioning (A/C) outlet extrusion. Also, the FAA determined that certain repairs done to comply with AD 2009-01-02 might develop fatigue cracks that could result in the inability of the frame to sustain limit load and must be inspected. The FAA is issuing this AD to address frame cracking, which, if not corrected, could lead to a severed frame that, combined with cracking of the chemically milled steps in the skin above the Stringer 10 lap splice, could result in rapid decompression of the airplane.

Affected ADs

This AD replaces AD 2009-01-02, Amendment 39-15780 (74 FR 4117, January 23, 2009) (AD 2009-01-02).

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